Data combiner and splitter

ABSTRACT

In a network coupling redundant controllers to a control system, an electronic device is provided. The device comprises a first interface coupled to the control system addressed using a unique medium access control (MAC) address, a second interface coupled to a first redundant controller, and a third interface coupled to a second redundant controller. The device receives a first message via the first interface and transmits the first message via the second interface and via the third interface. The device receives a second message via the second interface and transmits the second message via the first interface. The device receives a third message via the third interface and transmits the third message via the first interface.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a divisional of commonly owned U.S. application Ser. No. 13/096,762, filed Apr. 28, 2011, the contents of which are incorporated herein by reference in their entirety, including the contents of any references contained therein.

STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

Not applicable.

REFERENCE TO A MICROFICHE APPENDIX

Not applicable.

BACKGROUND

Process control systems may be implemented to automatically control industrial processes based on pre-defined logic and/or rules. Industrial processes may be carried out by motors, valves, heaters, pumps, and the like, which may be referred to as process devices or field devices, in manufacturing plants, refineries, food processing plants, and other plants. The process control systems may monitor parameters and/or properties of on-going processes by receiving outputs from sensors coupled to the processes, for example temperature sensors, pressure sensors, motion sensors, weight sensors, density sensors, flow rate sensors, and other sensors. Automated control devices, for example controllers, may adjust and control process devices based on the sensed parameters and properties based on pre-defined logic and/or command inputs from, for example, a human machine interface. To provide for higher reliability and/or safety, controllers may be deployed redundantly, such that a failure of one controller may be compensated for by another controller, for example by the other controller assuming responsibility for controlling the subject process.

SUMMARY

In an embodiment, an electronic device is disclosed as part of a network coupling a plurality of redundant controllers to a control system. The electronic device, comprises a first interface coupled to the control system, wherein the first interface is addressed using a unique medium access control (MAC) address, a second interface coupled to a first redundant controller, and a third interface coupled to a second redundant controller. The electronic device receives a first message from the control system via the first interface and transmits the first message via the second interface to the first redundant controller and via the third interface to the second redundant controller. The electronic device receives a second message from the first redundant controller via the second interface and transmits the second message via the first interface to the control system. The electronic device receives a third message from the second redundant controller via the third interface and transmits the third message via the first interface to the control system.

In an embodiment, an electronic communication device is disclosed. The electronic communication device comprises a first PHY chip, a second PHY chip, and a third PHY chip. The electronic communication device further comprises a first interface coupled to a physical layer interface of the first PHY chip, a second interface coupled to a physical layer interface of the second PHY chip, and a third interface coupled to a physical layer interface of the third PHY chip. A link layer interface of the first PHY chip is coupled to each of a link layer interface of the second PHY chip and a link layer interface of the third PHY chip. The device receives a first message via the first interface and transmits the first message via the second interface and the third interface, receives a second message via the second interface and transmits the second message via the first interface, and receives a third message via the third interface and transmits the third message via the first interface.

In an embodiment, a method of transmitting communication signals in a redundant controller environment is disclosed. The method comprises receiving a first signal at a physical layer interface of a first PHY chip, wherein the first signal embeds a clock signal, generating a second signal based on stripping the embedded clock signal from the first signal, transmitting the second signal from a link layer interface of the first PHY chip to a link layer interface of a second PHY chip and to a link layer interface of a third PHY chip, generating by the second PHY chip a third signal based on the second signal, transmitting the third signal from a physical layer interface of the second PHY chip, generating by the third PHY chip a fourth signal based on the second signal, and transmitting the fourth signal from a physical layer interface of the third PHY chip.

These and other features will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings and claims.

BRIEF DESCRIPTION OF THE DRAWINGS

For a more complete understanding of the present disclosure, reference is now made to the following brief description, taken in connection with the accompanying drawings and detailed description, wherein like reference numerals represent like parts.

FIG. 1 is a block diagram of a process control system according to an embodiment of the disclosure.

FIG. 2 is a block diagram of a combiner/splitter according to an embodiment of the disclosure.

FIG. 3 is a flow chart of a method according to an embodiment of the disclosure.

DETAILED DESCRIPTION

It should be understood at the outset that although illustrative implementations of one or more embodiments are illustrated below, the disclosed systems and methods may be implemented using any number of techniques, whether currently known or not yet in existence. The disclosure should in no way be limited to the illustrative implementations, drawings, and techniques illustrated below, but may be modified within the scope of the appended claims along with their full scope of equivalents.

An electronic combiner/splitter device is taught herein. In an embodiment, the device receives a communication from a higher tier control system and passes this communication to a plurality of redundant controllers. This function may be referred to as splitting. One of the redundant controllers operates in a primary mode and commands one or more field devices, for example a valve in a refinery, and communicates with the higher tier control system. The other redundant controllers monitor communications, execute the same control program that the primary controller executes, but do not issue commands to the field devices and do not transmit messages to the higher tier control system. The other redundant controllers remain ready to assume the primary mode or operation, for example should the primary controller experience a failure. The electronic combiner/splitter also receives a communication from the redundant controllers and passes this communication to the higher tier control system. This function may be referred to as combining. It is understood that the teachings of the present disclosure may be usefully applied to applications other than communication in a plant control environment having redundant controllers.

The electronic combiner/splitter device promotes the higher tier control system interacting with the plurality of redundant controllers via a single medium access control (MAC) address. Stated another way, from the view of the higher tier control system, the plurality of redundant controllers may be seen as a single MAC address. Being able to address the plurality of redundant controllers via a single MAC address may save the costs of including additional ports in the system design. For example, at the time of filing, a port that is suitable for fiber optic communication in a high temperature environment, for example in a glass manufacturing plant or in an oil refinery, may cost about $50. Additionally, this may save the step of the higher tier control system learning a new MAC address when the primary role swaps between the redundant controllers.

In an embodiment, the combiner/splitter device comprises a PHY chip having a physical layer interface coupled to the higher tier control system. This PHY chip may be referred to as a network PHY chip, because the PHY chip may be coupled to the higher tier control system via a network. In an embodiment, the combiner/splitter device comprises a plurality of PHY chips each having a physical layer interface coupled to one of the redundant controllers. This plurality of PHY chips may be referred to as controller PHY chips, because each of these controller PHY chips is coupled to one of the redundant controllers. A link layer interface of each of the controller PHY chips is coupled to a link layer interface of the network PHY chip. This may be referred to as connecting the network PHY chip to the controller PHY chips in a back-to-back configuration. The combiner/splitter device may be composed of PHY chips so as to couple between any combination of physical communication mediums. For example, one variant of the combiner/splitter can connect to a fiber optic line coupled to the higher tier control system and connect to metallic transmission lines coupled to the redundant controllers. Alternatively, another variant of the combiner/splitter can connect to a metallic transmission line coupled to the higher tier control system and connect to metallic transmission lines coupled to the redundant controllers. Alternatively, another variant of the combiner/splitter can connect to a fiber optic line coupled to the higher tier control system and connect to fiber optic lines coupled to the redundant controllers.

A PHY chip connects between a link layer communication, for example Ethernet communication, and a physical layer communication, for example an optical fiber or metallic transmission line. The PHY chip provides bridging functionality between two dissimilar communication layers. In some contexts, a PHY chip may be said to strip off a timing signal embedded in an encoded physical layer signal by converting the signal to a link layer representation. In an embodiment, the use of the PHY chips may adapting the timing among the PHY chips based on the timing signal stripped off of the physical layer signal. Additionally, the PHY chip may be said to strip out and/or remove an idle tone when converting the physical layer signal to a link layer signal, thereby avoiding the task of developing a design to strip out this idle tone. It is an insight taught by the present disclosure that the back-to-back configuration of the PHY chips can provide several of these design solutions with little extra design effort invested by the implementer.

Turning now to FIG. 1, a control system 100 is described. The system 100 comprises one or more field devices 104, a plurality of redundant controllers, for example a first controller 106 and a second controller 108, one or more combiner/splitter devices 110, a network 112, and a distributed control system (DCS) 114. In an embodiment, the distributed control system 114 may comprise a computer 116 executing a higher tier control application and one or more workstations 118. It is understood that the system 100 may be implemented in other configurations. For example, while the system 100 as represented in FIG. 1 comprises two redundant controllers 106, 108, in another embodiment the system 100 may comprise three or more redundant controllers. While system 100 is illustrated as having a first combiner/splitter 110 a and a second combiner/splitter 110 b, in another embodiment, the system 100 may have only one combiner/splitter 110, three combiner/splitters 110, or yet more combiner/splitters 110.

The network 112 may comprise a private network, a public network, or a combination thereof. Under normal operating conditions, the distributed control system 114 may communicate with the redundant controllers 106, 108 via the network 112 and via one of the combiner/splitters, for example via the first combiner/splitter 110 a. In the embodiment of the system 100 illustrated in FIG. 1, two combiner/splitters 110 are provided against the eventuality that one of the combiner/splitters 110 may fail. In the instance that the selected combiner/splitter 110 is detected to have failed, the distributed control system 114 or the network 112 can redirect communications via the alternative combiner/splitter 110.

The computer 116 may execute a higher tier control program. For example, the higher tier control program may monitor parameters of a controlled process, for example an oil refining process, and determine desirable set-points of the controlled process. The work stations 118 may promote an operator of the control system 100 inputting commands and/or process values, and the higher tier control program may execute based on these commands and/or process values. The computer 116 may receive information from one of the redundant controllers 106, 108 operating in a primary role (the other redundant controller 106, 108 may be said to be operating in a shadow role). This information may be sensor information from the field devices 104 that has been received and then transmitted by the controller 106, 108 operating in the primary role.

A communication message or signal that is transmitted from the distributed control system 114 to the first controller 106, for example where the first controller is operating in the primary role, may be addressed to a medium access control (MAC) address of the first combiner/splitter 110. The message is first transmitted to the network 112, and the network routes the message to the first combiner/splitter 110 based at least in part on the MAC address of the first combiner/splitter 110. For example, a conventional switch device (not shown) in the network 112 switches the message to the first combiner/splitter 110 based on the MAC address encapsulated in the message. The combiner/splitter 110 receives the message, splits the message into a pair of messages, and sends these messages to each of the first controller 106 operating in primary mode and the second controller 108 operating in shadow mode.

The message is acted upon by the first controller 106, for example adapting the control signals it sends to one of the field devices 104 based on a new set point contained in the message. The message is received but not acted upon by the second controller 108. The second controller 108 receives the same messages that the first controller 106 receives from the distributed control system 114, monitors the communications received by the first controller 106 from the field devices 104, and executes the same controller program that the first controller 106 executes. This shadowing by the second controller 108 of the state and processing of the first controller 106 allows the second controller 108 to rapidly assume the role of the primary controller in the event of a failure of the first controller 106.

The first controller 106 may send a message to the distributed control system 114 via the first combiner/splitter 110 a. The first controller 106 sends the message to the first combiner/splitter 110 a, the first combiner/splitter 110 a transmits the message to the network 112, for example to a conventional switch device in the network 112, and the network 112 transmits the message to the distributed control system 114. The message may include state and/or sensor information from the field devices 104. For further details about a redundant process controller system, see U.S. patent application Ser. No. 13/029,102, filed Feb. 16, 2011, entitled “System and Method for Fault Tolerant Computing Using Generic Hardware,” by Alan A. Gale, et al., which is hereby incorporated by reference in its entirety.

Turning now to FIG. 2, further details of the combiner/splitter 110 are described. In an embodiment, the combiner/splitter 110 comprises three PHY chips 160—a first PHY chip 160 a, a second PHY chip 160 b, and a third PHY chip 160 c. In some contexts, the first PHY chip 160 a may be referred to as the network PHY chip, because the first PHY chip 160 a may couple to the network 112 discussed above with reference to FIG. 1. In some contexts, the second PHY chip 160 b and the third PHY chip 160 c may be referred to as controller PHY chips, because the PHY chips 160 b, 160 c may couple to the controllers 106, 108. The first PHY chip 160 a may couple to the network 112 via a first media coupler 166 a; the second PHY chip 160 b may couple to the first controller 106 via a second media coupler 166 b; and the third PHY chip 160 c may couple to the second controller 108 via a third media coupler 166 c. The combiner/splitter 110 may be provided on a baseplate for ease of installation in a plant environment.

Each of the PHY chips 160 comprises a physical layer interface 162 connected to the media coupler 166 and a link layer interface 164. The physical layer interface 162 promotes communication in a physical layer protocol, for example, according to an encoded fiber optic physical layer protocol, for example a Manchester encoded physical layer protocol. The link layer interface 164 promotes communication in a link layer protocol. The PHY chips 160 may be selected to support any desired physical layer protocol, and because the link layer interfaces 164 of the PHY chips 160 are coupled to each other, communications may be received by one PHY chip 160 according to a first physical layer protocol and transmitted by another PHY chip 160 according to a second, different physical layer protocol. In some contexts, the PHY chips 160 may be said to be cross-connected or connected back-to-back.

In some contexts, the PHY chips 160 may be said to strip off a timing signal embedded in an encoded physical layer signal by converting the signal to a link layer representation. In some cases, the PHY chip 160 may adapt its timing based on the timing signal stripped off of the physical layer signal. Additionally, the PHY chips 160 may be said to strip out and/or remove an idle tone when converting the physical layer signal to a link layer signal.

In an embodiment, the first physical layer interface 162 a of the first PHY chip 160 a and the first media coupler 166 a provide for communication over a fiber optic fiber back to the network 112. The fiber optic fiber may comprise a glass core surrounded by cladding; the cladding may be surrounded by a buffer; and the buffer may be surrounded by a jacket. In another embodiment, however, the fiber optic fiber may have another physical structure.

In an embodiment, the second physical layer interface 162 b of the second PHY chip 160 b and the second media coupler 166 b provide for communication over a metallic transmission line back to the first controller 106. In this embodiment, the third physical layer interface 162 c of the third PHY chip 160 c and the third media coupler 166 c provide for communication over a metallic transmission line back to the second controller 108. In an embodiment, the second physical layer interface 162 b of the second PHY chip 160 b and the third physical layer interface 162 c of the third PHY chip 160 c plug into a backplane or other printed wiring board, contacting metallic transmission lines printed on the backplane or printed wiring board. The metallic transmission lines may couple to metal cables that couple in turn to the controllers 106, 108. The metal cable may comprise a twisted pair of wires, for example CAT5 cable. In an alternative embodiment, the second physical layer interface 162 b and the second media coupler 166 b provide communication over a fiber optic fiber back to the first controller 106 and the third physical layer interface 162 c and the third media coupler 166 c provide communication over a fiber optic fiber back to the second controller 108. It is noted that metallic transmission lines printed on a backplane and metal cable are both metallic transmission lines. For simplicity of expression, hereinafter the term metallic transmission line is used to refer to any of a variety of metal transmission lines including metallic transmission lines such as stripline or other printed or otherwise fabricated metal conductors on a printed circuit board or backplane, a metal cable such as twisted pair, or other metallic conductor.

In an embodiment, two media paths are employed to couple the second controller 108 to the second physical layer interface 162 b and two media paths are employed to couple the second controller 108 to the third physical layer interface 162 c. For example, in an embodiment, a first metallic transmission line couples a RX of the first controller 106 to a TX of the second physical layer interface 162 b and a second metallic transmission line couples a TX of the first controller 106 to a RX of the second physical layer interface 162 b. Likewise, in another embodiment, a first optical fiber couples a RX of the first controller 106 to a TX of the second physical layer interface 162 b and a second optical fiber couples a TX of the first controller 106 to a RX of the second physical layer interface 162 b.

In an embodiment, the first physical layer interface 162 a of the first PHY chip 160 a and the first media coupler 166 a provide for communication over a metallic transmission line back to the network 112. In this embodiment, the second physical layer interface 162 b of the second PHY chip 160 b and the second media coupler 166 b provide for communication over a metallic transmission line back to the first controller 106. In this embodiment, the third physical layer interface 162 c of the third PHY chip 160 c and the third media coupler 166 c provide for communication over a metallic transmission line back to the second controller 108. In this embodiment, a portion of the medium between the combiner/splitter 110 and the network 112 and/or between the combiner/splitter 110 and the controller 106, 108 may be provided by a backplane, for example by transmission line metallic conductors and/or copper traces on a backplane of an equipment cabinet. In an embodiment, the backplane may be a printed wiring board. The backplane may further be coupled to the network 112 and/or the controllers 106, 108 by a metal cable.

It is contemplated that a variety of different PHY chips 160 may be employed to build the combiner/splitter 110. For example, different PHY chips 160 may have different capabilities and different operating requirements. The link layer interface 164 of some PHY chips 160 may support a 2-bit transmit bus and a 2-bit receive bus. Alternatively, the link layer interface 164 of some PHY chips 160 may support a 4-bit transmit bus and a 4-bit receive bus. A first type of a PHY chip 160 may transmit and receive serial data on its physical layer interface 162 at about 100 megabits per second and may transmit and receive 2-bit parallel data on its link layer interface 164 at about 50 megabits per second. The first type of PHY chip 160 may be referred to as a reduced media independent interface (RMII) PHY chip. In another embodiment, however, the PHY chips 160 may operate at different frequencies. For example, in an embodiment, the PHY chips 160 and the combiner/splitter 110 may transmit serial data at a 1 gigabit rate.

The physical layer interface 162 of the first type of PHY chip 160 may be said to operate at about 125 megahertz and may promote a 100 megabits per second serial data communication rate. The serial data communication may comprise both payload data and overhead bits such as 4B 5B encoding and other overhead bits. The link layer interface 164 of the first type of PHY chip 160 may be said to operate at about 50 megabits per second.

A second type of PHY chip 160 may transmit and receive serial data on its physical layer interface 162 at about 125 megahertz and may promote a 100 megabits per second serial data communication rate and transmit and receive 4-bit parallel data on its link layer interface 164 at about 25 megabits per second. The link layer interface 164 of the second type of PHY chip 160 may be said to operate at about 25 megabits per second.

The first type of PHY chip 160 may be implemented so as to use a single clock for both link layer transmitting and link layer receiving. In an embodiment, when the combiner/splitter 110 is comprised of the first type of PHY chip 160, the combiner/splitter 110 comprises a 50 megahertz clock that is sourced to each of the PHY chips 160. The second type of PHY chip 160 may be implemented having a link layer transmit clock input that is separate from a link layer receive clock input. When using this second type of PHY chip 160 to implement the combiner/splitter 110, communication among the link layer interfaces 164 of the PHY chips 160 a, 160 b, 160 c may need to be buffered by first-in first-out (FIFO) buffers to adapt for differences of clocks in the PHY chips 160.

In an embodiment, a transmit output of the first link layer interface 164 a of the first PHY chip 160 a (network PHY chip) may be wired OR to connect to a receive input of the second link layer interface 164 b of the second PHY chip 160 b and to a receive input of the third link layer interface 164 c of the third PHY chip 160 c. The connection referred to as wired OR may be implemented in a variety of ways, including by wires that are coupled together and/or conducting traces that are connected on the surface of a printed circuit board. It is understood by those skilled in the art that digital electronic components may be designed to support fanning out an output signal to drive a plurality of inputs on other chips without degradation of the output signal, up to a defined limited number of other chips. While in FIG. 2, a single line between the first link layer interface 164 a of the first PHY chip 160 a is shown wired OR to single lines to each of the second link layer interface 164 b of the second PHY chip 160 b and the third link layer interface 164 c of the third PHY chip 160 c, it is understood that the number of lines may correspond to the width of the parallel data bus (the number of bits per bus) among the PHY chips 160. In an embodiment, a transmit output of the second link layer interface 164 b and a transmit output of the third link layer interface 164 c may be logically ORed by an OR-gate 168, and the output of the OR-gate 168 may couple into a receive input of the first link layer interface 164 a.

While in FIG. 2, a single line from each of the transmit outputs of the second link layer interface 164 b of the second PHY chip 160 b and the third link layer interface 164 c of the third PHY chip 160 c is shown ORed, the number of lines and the number of OR-gates may correspond to the width of the parallel data bus (the number of bits per bus) among the PHY chips 160. Thus, for the first type of PHY chip 160, there may be two lines wired OR from the transmit portion of the first link layer interface 164 a to the two receive lines of each of the second link layer interface 164 b of the second PHY chip 160 b and the third link layer interface 164 c of the third PHY chip 160 c. Likewise, for the first type of PHY chip 160, two OR-gates 168 may OR a first and second transmit line respectively of the transmit lines of the second link layer interface 164 b of the second PHY chip 160 b and the third link layer interface 164 c of the third PHY chip 160 c.

In an embodiment, the controllers 106, 108 are responsible for arranging that only one of the controllers 106, 108 transmits to the combiner/splitter 110 at any one time. For example, only one of the controllers 106, 108 normally operates in primary mode, and it is the controller 106, 108 operating in primary mode that transmits messages and/or signals to the combiner/splitter 110 while the other controller 106, 108 operating in shadow mode does not transmit messages to the combiner/splitter 110.

Turning now to FIG. 3, a method 200 is described. At block 202, receive a first signal at a physical layer interface of a first PHY chip, wherein the first signal embeds a clock signal. For example, the first PHY chip 160 a receives a first signal on the first physical layer interface 162 a. The first signal may be encoded and may embed a clock signal. At block 204, generate a second signal based on stripping the embedded clock signal from the first signal. For example, the first PHY chip 160 a converts the physical layer signal to a link layer signal, the second signal, in the process removing the clock signal that is embedded in the input signal. At block 206, transmit the second signal from a link layer interface of the first PHY chip to a link layer interface of a second PHY chip and to a link layer interface of a third PHY chip. For example, the first PHY chip 160 a transmits the second signal from the first link layer interface 164 a via a wired OR to each of the second link layer interface 164 b of the second PHY chip 160 b and the third link layer interface 164 c of the third PHY chip 160 c.

At block 208, the second PHY chip generates a third signal based on the second signal. For example, the second PHY chip 160 b converts the link layer signal, the second signal, to a physical layer signal, the third signal. The third signal may conform with a physical layer protocol associated with the second physical layer interface 162 b of the second PHY chip 160 b. At block 210, the third signal is transmitted by a physical layer interface of the second PHY chip. For example, the second physical layer interface 162 b of the second PHY chip 160 b transmits the third signal to the first controller 106. At block 212, the third PHY chip generates a fourth signal based on the second signal. For example, the third PHY chip 160 c converts the link layer signal, the second signal, to a physical layer signal, the fourth signal. The fourth signal may conform with a physical layer protocol associated with the third physical layer interface 162 c of the third PHY chip 160 c. At block 214, the fourth signal is transmitted by a physical layer interface of the third PHY chip. For example, the third physical layer interface 162 c of the third PHY chip 160 c transmits the third signal to the second controller 108.

While several embodiments have been provided in the present disclosure, it should be understood that the disclosed systems and methods may be embodied in many other specific forms without departing from the spirit or scope of the present disclosure. The present examples are to be considered as illustrative and not restrictive, and the intention is not to be limited to the details given herein. For example, the various elements or components may be combined or integrated in another system or certain features may be omitted or not implemented.

Also, techniques, systems, subsystems, and methods described and illustrated in the various embodiments as discrete or separate may be combined or integrated with other systems, modules, techniques, or methods without departing from the scope of the present disclosure. Other items shown or discussed as directly coupled or communicating with each other may be indirectly coupled or communicating through some interface, device, or intermediate component, whether electrically, mechanically, or otherwise. Other examples of changes, substitutions, and alterations are ascertainable by one skilled in the art and could be made without departing from the spirit and scope disclosed herein. 

What is claimed is:
 1. A method of transmitting communication signals in a redundant controller environment, comprising: receiving a first signal at a physical layer interface of a first PHY chip, wherein the first signal embeds a clock signal; generating a second signal based on stripping the embedded clock signal from the first signal; transmitting the second signal from a link layer interface of the first PHY chip to a link layer interface of a second PHY chip and to a link layer interface of a third PHY chip; generating by the second PHY chip a third signal based on the second signal; transmitting the third signal from a physical layer interface of the second PHY chip; generating by the third PHY chip a fourth signal based on the second signal; transmitting the fourth signal from a physical layer interface of the third PHY chip; receiving a fifth signal via the physical layer interface of the second PHY chip, wherein the fifth signal comprises a message indicating a first controller operating in a primary mode and comprising field device state and sensor information; transmitting the fifth signal via the physical layer interface of the first PHY chip; receiving a sixth signal via the physical layer interface of the third PHY chip, wherein the sixth signal comprises an indication related to a second controller operating in a shadow mode; and transmitting the sixth signal via the physical layer interface of the first PHY chip.
 2. The method of claim 1, further comprising: generating the clock signal; and distributing the clock signal to each of the first, second, and third PHY chips.
 3. The method of claim 1, further comprising: wherein the fifth signal embeds a second clock signal; generating the sixth signal based on stripping the embedded second clock signal from the fifth signal; transmitting the sixth signal from the link layer interface of the second PHY chip to the link layer interface of the first PHY chip; generating by the first PHY chip a seventh signal based on the sixth signal; and transmitting by the first PHY chip the seventh signal from the physical layer interface of the first PHY chip.
 4. The method of claim 1, wherein the first signal comprises a control message transmitted by a distributed control system (DCS).
 5. The method of claim 1, wherein the third signal is transmitted from the physical layer interface of the second PHY chip to the first controller module, wherein the fourth signal is transmitted from the physical layer interface of the third PHY chip to the second controller module, wherein the first controller module and the second controller module comprise a redundant controller.
 6. The method of claim 1, wherein the first signal is about 125 megabit per second serial signal.
 7. The method of claim 1, further comprising adapting timing differences among the PHY chips based on the second signal.
 8. The method of claim 1, further comprising buffering communication signals among the link layer interfaces of the PHY chips to adapt for timing differences among the PHY chips.
 9. A method of transmitting communication signals in a redundant controller environment, comprising: receiving a physical layer signal at a physical layer interface of a first PHY chip, wherein the physical layer signal has a timing signal embedded therein; converting the physical layer signal to a link layer signal to strip the embedded timing signal from the physical layer signal; transmitting the link layer signal from a link layer interface of the first PHY chip to a link layer interface of a second PHY chip; transmitting the link layer signal from the link layer interface of the first PHY chip to a link layer interface of a third PHY chip; adapting timing differences among the PHY chips based on the timing signal stripped from the physical layer signal; generating by the third PHY chip a fourth signal based on the link layer signal; receiving a fifth signal via a physical layer interface of the second PHY chip, wherein the fifth signal comprises a message indicating a first controller operating in a primary mode and comprising field device state and sensor information; transmitting the fifth signal via the physical layer interface of the first PHY chip; receiving a sixth signal via a physical layer interface of the third PHY chip, wherein the sixth signal comprises an indication related to a second controller operating in a shadow mode; and transmitting the sixth signal via the physical layer interface of the first PHY chip.
 10. The method of claim 9, wherein the timing signal embedded in the physical layer signal comprises a clock signal.
 11. The method of claim 9, wherein the timing signal embedded in the physical layer signal comprises an idle tone.
 12. The method of claim 9, wherein the physical layer signal comprises a control message transmitted by a distributed control system (DCS).
 13. The method of claim 9, further comprising transmitting physical layer signals from a physical layer interface of the second PHY chip to the first controller module and from a physical layer interface of a third PHY chip to the second controller module, wherein the first controller module and the second controller module comprise redundant controllers.
 14. The method of claim 13, wherein one of the redundant controllers operates in a primary role, and acts upon the received physical layer signal, and wherein the other of the redundant controllers operates in a shadow role and does not act upon the received physical layer signal but monitors communications received by the primary role redundant controller.
 15. The method of claim 9, wherein the physical layer signal is about 125 megabit per second serial signal.
 16. The method of claim 9, further comprising buffering communication signals among link layer interfaces of the PHY chips to adapt for timing differences among the PHY chips.
 17. An electronic communication device, comprising: a first PHY chip having a physical layer interface and a link layer interface, the first PHY chip being configured to receive a first signal at the physical layer interface of the first PHY chip, the first signal embedding a clock signal, and the first PHY chip being further configured to transmit from the link layer interface of the first PHY chip a second signal based on stripping the embedded clock signal from the first signal; a second PHY chip having a physical layer interface and a link layer interface, the second PHY chip being configured to receive the second signal at the link layer interface of the second PHY chip, and the second PHY chip being further configured to transmit from the physical layer interface of the second PHY chip a third signal based on the second signal; a third PHY chip having a physical layer interface and a link layer interface, the third PHY chip being configured to receive the second signal at the link layer interface of the third PHY chip, and the third PHY chip being further configured to transmit from the physical layer interface of the third PHY chip a fourth signal based on the second signal; wherein a fifth signal is received via the physical layer interface of the second PHY chip, wherein the fifth signal comprises a message indicating a first controller operating in a primary mode and comprising field device state and sensor information; wherein the fifth signal is transmitted via the physical layer interface of the first PHY chip; wherein a sixth signal is received via the physical layer interface of the third PHY chip, wherein the sixth signal comprises an indication related to a second controller operating in a shadow mode; and wherein the sixth signal is transmitted via the physical layer interface of the first PHY chip.
 18. The electronic communication device of claim 17, wherein the clock signal is distributed to each of the first, second, and third PHY chips.
 19. The electronic communication device of claim 17, wherein the first signal comprises a control message transmitted by a distributed control system (DCS).
 20. The electronic communication device of claim 17, wherein the third signal is transmitted from the physical layer interface of the second PHY chip to the first controller module, wherein the fourth signal is transmitted from the physical layer interface of the third PHY chip to the second controller module, wherein the first controller module and the second controller module comprise a redundant controller. 